piping fabrication flow chart

• Scope Iso’s : 13,000 iso’s
• Scope ID : 326000 Inch Dia
• Current Status : Project completion on March 2020

Scope of work :

• Spooling of the idf files provided by engineering as per the project criteria.
•  Calculating the expected front as per the PO/ETA/SRN provided by the PPCS data and engg MTO’s.
• Analyzing the material at site and fab shop inventory and allocating the material for the front analysis.
• Issuing the isometric document transmittal and maintaining in the system.
• Generating the progress 3d model of piping for the construction visualization.
• Generating the weekly reports consisting of progress of materials, available front, Fab shop progress, job card issued and site activities.
• Job card issuance to various contractors in Fab shop and for site.
• Maintain the shop fabrication progress data like fitup, welding completion, NDE, Spool clearance, painting and spool dispatch.
• Providing the NDE request and NDE coverage reports.
• Comparing the contractors’ progress data with the system for validation of exact progress and reporting to PIL team.
• Creating the test pack based on the inputs provided by the project team.
• Generating various reports for test pack.
• Generating the work front for the spool erection at site.
• Site job card and maintaining the inventory.

• Scope Iso’s: 6,436 iso’s
  Scope ID : 190000 Inch Dia
• Current Status : Project completion on December 2021

Scope of work :

• Spooling of the idf files provided by engg as per the project criteria.
• Calculating the expected front as per the PO/ETA/SRN provided by the PPCS data and engg MTO’s.
• Analyzing the material at site and fab shop inventory and allocating the material for the front analysis.
• Issuing the isometric document transmittal and maintaining in the system.
• Generating the progress 3d model of piping for the construction visualization.
• Generating the weekly reports consisting of progress of materials, available front, Fab shop progress, job card issued and site activities.
• Job card issuance to various contractors in Fab shop and for site.
• Maintain the shop fabrication progress data like fitup, welding completion, NDE, Spool clearance, painting and spool dispatch.
• Providing the NDE request and NDE coverage reports.
• Comparing the contractors’ progress data with the system for validation of exact progress and reporting to PIL team.
• Creating the test pack based on the inputs provided by the project team.
• Generating various reports for test pack.
• Generating the work front for the spool erection at site.
• Site job card and maintaining the inventory.

• Scope Iso’s : 15,436 iso’s
  Scope ID : 546000 Inch Dia
• Current Status : Project completion on December 2020

Scope of work :

• Spooling of the idf files provided by engg as per the project criteria.
• Calculating the expected front as per the PO/ETA/SRN provided by the PPCS data and engg MTO’s.
• Analyzing the material at site and fab shop inventory and allocating the material for the front analysis.
• Issuing the isometric document transmittal and maintaining in the system.
• Generating the progress 3d model of piping for the construction visualization.
• Generating the weekly reports consisting of progress of materials, available front, Fab shop progress, job card issued and site activities.
• Job card issuance to various contractors in Fab shop and for site.
• Maintain the shop fabrication progress data like fitup, welding completion, NDE, Spool clearance, painting and spool dispatch.
• Providing the NDE request and NDE coverage reports.
• Comparing the contractors’ progress data with the system for validation of exact progress and reporting to PIL team.
• Creating the test pack based on the inputs provided by the project team.
• Generating various reports for test pack.
• Generating the work front for the spool erection at site.
• Site job card and maintaining the inventory.

• Scope Iso’s : 14,500 iso’s
  Scope ID : 430000 Inch Dia
• Current Status : Project completion on November 2020

Scope of work :

• Spooling of the idf files provided by engg as per the project criteria.
• Calculating the expected front as per the PO/ETA/SRN provided by the PPCS data and engg MTO’s.
• Analyzing the material at site and fab shop inventory and allocating the material for the front analysis.
• Issuing the isometric document transmittal and maintaining in the system.
• Generating the progress 3d model of piping for the construction visualization.
• Generating the weekly reports consisting of progress of materials, available front, Fab shop progress, job card issued and site activities.
• Job card issuance to various contractors in Fab shop and for site.
• Maintain the shop fabrication progress data like fitup, welding completion, NDE, Spool clearance, painting and spool dispatch.
• Providing the NDE request and NDE coverage reports.
• Comparing the contractors’ progress data with the system for validation of exact progress and reporting to PIL team.
• Creating the test pack based on the inputs provided by the project team.
• Generating various reports for test pack.
• Generating the work front for the spool erection at site.
• Site job card and maintaining the inventory.

• Scope Iso’s : 3900 iso’s
  Scope ID : 164000 Inch Dia
• Current Status : Project completion on March 2021

Scope of work :

• Spooling of the idf files provided by engg as per the project criteria.
• Calculating the expected front as per the PO/ETA/SRN provided by the PPCS data and engg MTO’s.
• Analyzing the material at site and fab shop inventory and allocating the material for the front analysis.
• Issuing the isometric document transmittal and maintaining in the system.
• Generating the progress 3d model of piping for the construction visualization.
• Generating the weekly reports consisting of progress of materials, available front, Fab shop progress, job card issued and site activities.
• Job card issuance to various contractors in Fab shop and for site.
• Maintain the shop fabrication progress data like fitup, welding completion, NDE, Spool clearance, painting and spool dispatch.
• Providing the NDE request and NDE coverage reports.
• Comparing the contractors’ progress data with the system for validation of exact progress and reporting to PIL team.
• Creating the test pack based on the inputs provided by the project team.
• Generating various reports for test pack.
• Generating the work front for the spool erection at site.
• Site job card and maintaining the inventory.

• Scope ID : 6000000 Inch Dia
• Current Status : Project completion on March 2022

Scope of work :

•  Supply of Technical Manpower for Projects Control & Piping Spooling,
•  Material & progress management of Piping/Structural / Equipment’s / E&I,
• RFID & Barcodes for Spool Tracking & Activity level updates

• Scope ID : 436800 Inch Dia
• Current Status : Project completion on March 2021

Scope of work :

• Pipe spooling, Inventory Management, Shop production progress monitoring, Job Card issuance,
• Material Analysis wrt to the Procurement and Shipping, Site progress monitoring activities, Test Pack Management
• RFID & Barcodes for Spool Tracking & Activity level updates

• Scope ID : 1300000 Inch Dia
• Current Status : Project completion on March 2021

Scope of work :

• Central project control and reporting, Co-ordination with PMC, Contractor and Owner,
•  Material Planning and Analysis, Material Front Analysis, Site progress in 3D model, Maintaining DPR
•  RFID & Barcodes for Spool Tracking & Activity level updates

• Scope ID : 480000 Inch Dia
• Current Status : Completed

Scope of work :

• Piping Spooling, Inventory & material management, Shop/Field progress updation.
• Barcodes & Mobile app updation
• Supply of Technical Manpower for Projects Control & Piping Spooling

• Scope ID : 324875 Inch Dia
• Current Status : Completed

Scope of work :

• Pipe spooling, Inventory Management, Shop production progress monitoring, Job Card issuance,
• Material Analysis wrt to the Procurement and Shipping, Site progress monitoring activities, Test Pack Management.

• Scope ID : 195300 Inch Dia
• Current Status : Completed

Scope of work :

• Pipe spooling, Inventory Management, Shop production progress monitoring, Job Card issuance,
• Material Analysis wrt to the Procurement and Shipping, Site progress monitoring activities, Test Pack Management.

• Scope ID : 400000 Inch Dia
• Current Status : Completed

Scope of work :

• Piping spooling operation and revision management.
• Material & Inventory management and control at site store & Fabrication yard store
• Material planning (matching front analysis), Fabrication & Erection Scope planning(Job card generation).
• Material issuance and maintaining inventory.
• Activity level Production progress updation at various stages of fabrication and erection for Piping, Structural steel.
• Activities like fitup, welding, NDT, PWHT, Hardness inspection.
• Progress reporting of DPR (daily progress reports) for all the activities to the respective stake holders of the project.
• Generation of Line History sheet.
• Creation of Loops & systems for test packs clearance.
• Flange management, Punch points generation & clearance.
• Shop change requests (SCR)& field change requests(FCR) management and monitoring.
• Creation of spool dispatch transmittal as per the actual movement of the spools from the yard.
• Spool tracking using barcode scanners.
• Progress updation of all erection activities like spool erection, valve erection, support erection, Gasket/fasteners installation, loop mechanical completion, loop pressure testing, loop flushing and boxup.
• Progress updation of painting activities
• Material reconciliation
• Billing as per approved schedule of rates.

• Scope ID : 220000 Inch Dia
• Current Status : Completed

Scope of work :

• Piping spooling operation and revision management,
• Material & Inventory management and control at site store & Fabrication yard store, Material planning (Material Front Analysis), Fabrication & Erection Scope planning (Job card generation),
• Material issuance and maintaining inventory,
• Activity level Production progress updation at various stages of fabrication and erection for Piping, Structural steel.
• Activities like fitup, welding, NDT, PWHT, Hardness inspection. “
• Spool tracking and management,
• Progress updation of all erection activities like
• Spool erection, valve erection, support erection, Gasket/fasteners installation,
• Loop mechanical completion, loop pressure testing, loop flushing and boxup. “
• Progress updation of painting activities,
• Material reconciliation, Billing as per approved schedule of rates.

• Project Name:- Mangala Well Pads , EOR, etc.
  Project Location:- Barmer (India)
  Total Scope :- 700000 Inch Dia
• Current Status : Completed

Scope of work :

• Importing IDF/PCF/IPMF file, piping spooling operation, drawing generation & checking ,matching front analysis, contractor wise material allocation and issuance, all fabrication activity level control and erection activity level control,line history sheet, loop mechanical clearance, punch point generation and clearance, loop testing & flushing, material reconciliation.
• SAP integration, project management review report generation for management.

• Current Status : Completed

Scope of work :

• Piping Spooling, Material Management, Fabrication & Erection Management
• Bay planning
• Shop Work packaging / Erection Work packaging
• Erection Work packaging, Auto Lotting /Grouping, 3D model construction progress reviewing
• IOS app for progress updates
• Supply of Technical Manpower for Projects Control & Piping Spooling
• Barcodes & Mobile app updation

• Project Name :- Complete Fabrication shop Automation
  Project Location:-Faridabad (India)
  Total Scope :- Each project approximately 300000
• Current Status : Completed

Scope of work :

• Progress updation through Barcode Scanners through WIFI
• Material receipt, storage & issuance through Barcode Scanners through WIFI
• Item Codification, Advance material requests(AMR)
• Automation of Procurement & material inventory activities.
• Importing IDF/PCF/IPMF file, piping spooling operation, drawing generation & checking, matching front analysis, contractor wise material allocation and issuance, all fabrication activity level control, line history sheet, Contractorbilling, Welder billing, material reconciliation, material resource planning and analysis.

• Project Name :- NEW GC-16
  Project Location:-Kuwait (West)
  Total Scope :- 200000 Inch Dia
• Current Status : Completed

Scope of work :

• Piping spooling operation and revision management.
• Material planning (matching front analysis), Fabrication & Erection Scope planning (Job card generation).
• Material issuance and maintaining inventory.
• Activity level Production progress updation at various stages of fabrication and erection for Piping, Structural steel. Activities like fitup, welding, NDT, PWHT, Hardness inspection.
• Progress reporting of DPR (daily progress reports) for all the activities to the respective stake holders of the project.
• Generation of Line History sheet.

• Project Name :-ALTAWEELAH ALUMINA PROJECT – P8318
  Project Location:-Kuwait
  Total Scope :- 200000 Inch Dia
• Current Status : Completed

Scope of work :

• Importing IDF/PCF/IPMF file, piping spooling operation, drawing generation & checking, matching front analysis, contractor wise material allocation and issuance.
• All fabrication activity level control and erection activity level control, line history sheet, billing, loop mechanical clearance, punch point generation and clearance
• Loop testing & flushing, material reconciliation.

• Project Name :- PHENOL & CUMMEN,G3AU
  Project Location:-Dahej,Kota
  Total Scope :- 700000 Inch Dia
• Current Status : Completed

Scope of work :

• Importing IDF/PCF/IPMF file, piping spooling operation, drawing generation & checking, matching front analysis, contractor wise material allocation and issuance.
• All fabrication activity level control and erection activity level control, line history sheet, billing, loop mechanical clearance, punch point generation and clearance
• Loop testing & flushing, material reconciliation.

• Project Name :-GC29,LFHOD,GAS TRAIN5,K005
  Project Location:-kuwait
  Total Scope :- 1100000 Inch Dia
• Current Status : Completed

Scope of work :

• Importing IDF/PCF/IPMF file, piping spooling operation, drawing generation & checking, matching front analysis, contractor wise material allocation and issuance.
• All fabrication activity level control and erection activity level control, line history sheet, billing, loop mechanical clearance, punch point generation and clearance
• Loop testing & flushing, material reconciliation.

• Project Name :-ETILENO
  Project Location:-Mexico
  Total Scope :- 800000 Inch Dia
• Current Status : Completed

Scope of work :

• Piping spooling operation, generation Spool drawings, reports and revision management.

• Project Name :-PP13
  Project Location:-Jubail (Kingdom of Saudi Arabia)
  Total Scope :- 450000 Inch Dia.
• Current Status : Completed

Scope of work :

• Routing in MTOMAN
• Importing IDF/PCF/IPMF file, piping spooling operation, drawing generation & checking, matching front analysis, contractor wise material allocation and issuance.
• All fabrication activity level control and erection activity level control, line history sheet, billing, loop mechanical clearance, punch point generation and clearance
• Loop testing & flushing, material reconciliation.